The monoblock Pouchline is an advanced, automated system, particularly for the efficient and precise filling and capping of pre-made Standbeutel and pouches, commonly known as Doypacks, was developed.
POUCHLINE is produced in two versions: with Pouchline 1 takes one bag from the carousel in each step and then Pouchline 2 in one step, two bags each). The maximum output from Pouchline 1 amounts to 2,000 bags/0.5 L/h, at Pouchline 2 are they 4,000 bags/0.5 l/h.
The POUCHLINE machines are used for filling products of Food industry (Baby food, fruit juices, chocolate, dairy products, ketchup, and sauces) in pouches are used. Furthermore, they are used for filling Cosmetics (Liquid soap, shampoos) and Chemical products (Screenwash with antifreeze, paints etc.).
Key features
- Stainless steel machine frame with height-adjustable feets
- Bag feeding system
- Sprocket wheel for transporting the bags between stations
- Sensor for detecting the presence of bags in the star wheel
- Product hopper with level control
- Filling station with rotary pumps or flow meters
- Pneumatic shut-off of filling nozzles
- Rotary capper
- Lock slide with sensor for checking the presence of locks
- Pick-and-place unit
- Closure head with adjustable closing torque
- Sensor for checking the presence of the seal on the bag
- Conveyor belt for filled and sealed bags
- Control panel with touchscreen
- CE safety guards
Options
- Automatic filling system for bags from feed rails
- Closure ejector with integrated storage container
- Heating the product tank
- Agitator for the product container
- Automatic filling of bags directly from cartons
- Automatic packing of the filled bags in cartons
- Station for attaching floor fastenings
- ATEX version
- Remote access
Process Description
- The operator places empty bags or sacks on the machine's feed rail. The feed system feeds the bags into the machine's star wheel one after the other. The first work step is filling. The machine can be equipped with 1 to 4 filling stations. Rotary pumps, peristaltic pumps or flow meter systems can be used for filling.
- The next step after filling is sealing. In the standard version, the machine is equipped with a cap sealing device consisting of a cap feeder, a cap chute, a pick-and-place unit, and a screw capping head. The filled and sealed pouch is conveyed onto the discharge belt and then on to further processes (cartoning, packing).
