Fully automated production processes
Effective reduction number of operators required
Liquid products in bottles, jars, tubes, ampoules, vials, doypacks, canisters
Bulk materials and powdered products in bottles, cans and canisters
From Monoblocks up to Complete Lines
Sold machines
Employees
Production area
Production facilities
The best services and solutions
Project Follow
We work closely with our customers at every stage of project development. From verification testing of the customer's product using their containers (and caps), through preliminary plant conceptualisation, to construction and manufacturing, as well as on-site commissioning and optimisation at a real industrial scale.
Fully Certified Products
All the equipment we supply is designed and manufactured in EU, according to EU Machinery Directive 2006/42/EC, provided with CE certificate & marking, and material certificates; if necessary and relevant with ATEX Directive 2014/34/EU, in accordance with cGMP and FDA regulations, Pressure Equipment Directive (PED) 2014/68/EU and/or ASME U-Stamp.
Maintenance
We provide comprehensive warranty and post-warranty service, inspection activities and other services in the field of customer service. Our team of experienced service technicians will keep your equipment running smoothly, ensuring the safety of your employees and protecting your investment.
Business Terms and Conditions
For contracts governed by German Law the following General Terms and Conditions are valid exclusively. Conflicting or diverting conditions of the buyer are herewith contradicted explicitly.
Frequently asked questions
What exactly is meant by the term „complete solution for automatic filling, capping and packing“?
In case the customer requires an automatic filling system for liquid or powdered products into rigid containers, our company provides such a filling system as a complete solution. This includes not only the Filling machine, the Capping machine and the Labeller as well as other additional equipment that the customer has to order from other specialised manufacturers. This includes, for example, Automatic cartoning machine with cardboard labelling, Automatic Depalletizing and Palletizing, a Film wrapper, Quality control systems etc. We offer a complete solution that includes all the necessary line components, including all connecting conveyor routes and a centralized control system. Everything from a single source, from one manufacturer.
Thanks to our well-diversified production across five plants, most components of such a complete system are designed and manufactured in-house. This allows us to ensure trouble-free operation of the entire system, compatibility with all its components, and service from a single source.
What are the main advantages of complete solutions for fully automatic filling, capping, and packaging lines?
Complete packaging lines offer numerous advantages. They significantly increase efficiency and production volume, improve product quality, and reduce labour costs through automation. These systems enhance safety by reducing manual, repetitive, and dangerous tasks, minimise material waste and loss, and ensure high flexibility for the efficient handling of various packaging formats.
What is a fully automatic filling, capping and packaging line?
A fully automatic line is an integrated production system that performs the following steps:
- Container feeding
- Product filling
- Cap placement and tightening
- Sealing
- Labeling
- Coding / printing
- Inspection / quality control
- Secondary packaging (cartoning, case packing, palletizing)
All processes run with minimal human intervention and are controlled via PLC and HMI systems.
What are the advantages of complete packaging lines from LEHMANN INDUSTRIE?
- one producer of all core line components (filling machine, capping machine, labelling machine, cartoning machine, casings)
- container handling technology, drum fillers and palletisers in addition
- uniform software style for all components
- one type of Siemens PLC and touchscreen HMI in all core machines
- communication with all machines in filling line via central PLC
- possibility to connect the complete line to a superior dispatch system
- remote access and communication with the complete plant
- 35 years of market presence
- over 3000 installations worldwide
- experienced team of service technicians and programmers
- worldwide service and sales network
- prompt commercial and technical response
- 24/7 service
- top-level components used in the lines – Endress and Hauser, Siemens,
- use of top components such as SMC or Festo, Omron, Fanuc etc.
- focus on low energy consumption
- high filling accuracy, high line efficiency
What products (what applications) are filling & capping machines and monoblocks suitable for?
Our filling and capping machines and monoblocks are suitable for Food, Cosmetics, Pharmaceuticals, Industrial and Household chemicals as well as Automotive products.
For which containers are filling & capping machines and monoblocks intended?
Our filling and capping machines and monoblocs are intended for bottles, jars, ampoules, vials, canisters and doypack pouches. In addition, we offer special equipment for Filling and Sealing Buckets, Filling and Sealing Tubes, Filling Barrels & IBCs, and for Filling and Sealing Cups.
Our customers
